Copyright © 2025 Tabash Design Works
We are a precision engineering and design firm committed to developing high-quality mechanical components for a diverse range of clients, including aerospace manufacturers, defense contractors, and individual innovators. Headquartered in South Florida, our team brings deep expertise in CAD modeling, digital reconstruction, and physical prototyping—delivering solutions that balance performance, manufacturability, and innovation.
From recreating complex legacy parts to streamlining designs for modern production, we support projects through every stage of development. Our in-house capabilities include advanced reverse engineering, additive manufacturing for fit and function validation, and agile prototyping designed to accelerate your product pipeline.
Driven by precision and adaptability, we work closely with clients to refine ideas, solve engineering challenges, and produce results that are both technically sound and production-ready. Whether enhancing an existing design or building something entirely new, we provide the tools and insight needed to bring your vision into reality.
We provide advanced CAD design services for mechanical components and assemblies, ensuring precise geometry, functional integrity, and manufacturability. Our models are created with a deep understanding of engineering requirements and are compatible with a wide range of manufacturing workflows, from CNC machining to additive manufacturing.
In-house 3D printing capabilities support rapid prototyping and low-volume part production using materials such as PLA, ABS, ASA, PETG, and TPU. Whether you're testing fit and function, iterating on a design, or producing final-use components, we can deliver reliable, high-quality prints tailored to your project’s needs.
Our capabilities include reverse engineering physical components into accurate 3D CAD models and detailed technical documentation—without requiring original design files. Using precision measurement tools and 3D scanning techniques, we capture the geometry of existing parts to reconstruct their form, fit, and function digitally.
Our reverse engineering services are ideal for legacy components, discontinued parts, or systems that require modernization or redesign. Once digitized, parts can be modified for improved performance, enhanced manufacturability, or integration into new assemblies. We deliver native CAD files, 2D manufacturing drawings, and optional 3D-printable formats, tailored to your downstream engineering or production requirements.
We transform early-stage ideas into actionable designs through a structured process that includes concept sketches, feasibility assessments, and preliminary CAD models. Each concept is developed with engineering constraints in mind, ensuring a smooth transition from idea to prototype. Our goal is to provide a clear design roadmap that aligns with your technical and functional requirements.
We build functional prototypes to evaluate form, fit, and performance—enabling effective design validation before committing to full-scale manufacturing. In addition to in-house 3D printing, we partner with trusted local machining businesses to produce high-quality metal or plastic components. This allows us to provide physical test parts that reflect real-world performance and manufacturing conditions.
We produce detailed, production-ready engineering drawings that meet industry standards and are tailored to your manufacturing needs. Our documentation includes precise dimensions, tolerances, material callouts, surface finishes, and GD&T as required. Whether for CNC machining, fabrication, or quality inspection, our drawings are optimized to communicate design intent clearly and align with supplier specifications.
We refine existing designs to improve performance, reduce weight, and lower production costs through a combination of engineering analysis and simulation-driven decision-making. Our process incorporates principles of Design for Manufacturability (DFM) to simplify production, minimize material waste, and streamline assembly. Whether optimizing for strength, thermal performance, or part consolidation, we ensure your design meets functional requirements while being efficient to produce.
Dated 08 Apr 2025
Custom solution for a customer retrofitting incompatible components onto their vehicle. This adapter enables the installation of a Honda K-series throttle body onto a B-series intake manifold, bridging the gap between two of Honda’s most iconic engine platforms. Ideal for performance builds, custom swaps, or mock-up use, it offers a clean, functional solution for enhanced compatibility.
Engineered in CAD and 3D printed in-house using ASA filament, the adapter provides excellent strength, dimensional stability, and heat resistance—perfect for demanding under-hood environments. A custom gasket was also fabricated from flexible TPU to ensure a reliable, boost-tight seal under high-pressure conditions.
Whether you're fabricating a new intake setup or prototyping a high-performance build, this adapter offers a streamlined, purpose-built solution.
Dated 07 May 2025
Custom-designed mounting bracket for a 1993 Suzuki DR350S equipped with an oversized **Acerbis aftermarket gas tank**. This bracket was developed to replace the original Acerbis-specific mounting hardware, which was missing and has since been discontinued. It is engineered exclusively for use with the Acerbis tank and is **not compatible with the factory OEM gas tank**.
The bracket was reverse-engineered and modeled in CAD based on frame mounting points and the geometry of the Acerbis tank. It is 3D printed in high-strength ASA for superior durability, UV resistance, and reliability in off-road conditions. Designed for secure fitment using stainless hardware and built to handle the vibration and stress of trail riding.
Whether you're restoring your DR350S or simply missing the original Acerbis hardware, this bracket provides a dependable, form-fitting solution for keeping your aftermarket fuel tank properly secured.
Dated 07 May 2025
Custom-designed CDI holder for a 1993 Suzuki DR350S, developed as a practical replacement during a full motorcycle restoration. The original CDI mounting hardware was unavailable, prompting the need for a reliable and clean solution to keep the ignition module protected in harsh off-road conditions.
This bracket is 3D printed in ASA for high durability, UV resistance, and long-term stability. Its minimalist design cradles the CDI unit securely while elevating it slightly to avoid water splashback. It is easily installed using standard removable plastic zip ties, allowing for fast access during maintenance while keeping the module secure during rugged trail use.
A simple yet effective solution for restoring electrical stability to your DR350S when factory parts are no longer available. Built for riders who demand function, durability, and clean fitment on and off the trail.
Dated 02 Aug 2024
Custom-engineered T-shirt launcher designed for the University of Central Florida Athletics Department. Created by a senior design team to enhance fan engagement during sporting events, the launcher blends reliable performance with themed aesthetics inspired by UCF’s “Space-U” identity.
The GEMINI 28-80 features a compressed-air propulsion system with a steel accumulator tank, pressure-rated barrel, and Arduino-powered digital interface. Safety was a top priority, with dual Lock-Out/Tag-Out systems, trigger safety, and pressure relief mechanisms. Aesthetics include functional mock rocket boosters and custom decals reflecting UCF’s space legacy.
A one-of-a-kind promotional tool that combines engineering precision with fan-focused excitement—purpose-built for game day performance and lasting school pride.
Dated 06 Jun 2025
Precision reverse-engineered spline shaft commissioned for a military truck’s transfer case. The client lacked original documentation or 3D models and provided only reference photos and high-resolution dimensional data. Tabash Design Works was tasked with creating a production-ready solution from scratch to meet mission-critical drivetrain demands.
A complete CAD model was developed using dimensional inputs measured to 0.0001 inch accuracy. The final technical drawing included geometric tolerances, detailed callouts for CNC machining, and material specifications suited for heavy-load, high-wear applications. The selected alloy ensured compatibility with the drivetrain system while maintaining fatigue resistance under torque transfer.
A mission-critical component recovered through advanced reverse engineering—designed for precision, durability, and seamless integration into a legacy drivetrain.
Dated 15 Dec 2024
Dual-sensor monitoring system developed for a 2003 Ford Mustang GT, designed to provide real-time digital readouts of oil pressure and coolant temperature without interfering with factory sensors. The client requested a non-invasive solution that retained OEM functionality while adding programmable alert logic and a modern display interface.
Tabash Design Works engineered a custom enclosure using heat-resistant ABS plastic for in-cabin durability, paired with a fully custom-coded Arduino interface. Additional sensors were installed at the oil filter housing and coolant passage using adapter fittings—avoiding any irreversible engine modifications. The system draws switched power from the fuse box using a step-down regulator to supply stable 5V to the Arduino and display.
A sleek, reliable, and completely reversible retrofit designed for performance-focused drivers who want digital visibility without sacrificing OEM sensor integrity.
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Copyright © 2025 Tabash Design Works